UkuSila iMetal ngoKuchaneka okuphezulu KUNYE neeNkonzo zokuLapping
I-Metal Cutting iyaziwa ngokuchaneka okuphezulu kweenkonzo zethu zokugaya kunye ne-lapping, ezisivumela ukuba sifezekise ukunyamezela kwe-sub-micron kunye nokugqitywa komphezulu ongenakulinganiswa nabakhuphisana nabo. Ukukwazi kwethu ukubonelela ngezi nkonzo kunabela kwiityhubhu kunye nocingo olunedayamitha eziphantse zibe zincinci kakhulu ukuba zingabonwa.
Yintoni UkuSila Okungenaziko?
Ngama-grinders angenaziko, i-workpiece ixhaswa yi-blade yokuphumla komsebenzi kwaye ibekwe phakathi kwevili elilawulayo eliqinileyo elijikelezayo kunye nevili lokugaya elijikelezayo. Ukugaya okungenaziko yi-OD (i-diameter yangaphandle) inkqubo yokugaya. Eyodwa ukusuka kwezinye iinkqubo ze-cylindrical, apho i-workpiece ibanjwe kumatshini wokugaya ngelixa igaya phakathi kwamaziko, i-workpiece ayinyanzelwanga ngomatshini ngexesha lokugaya okungenaziko. Ke ngoko, iindawo eziza kuculwa kwisixhobo sokusila esingenaziko azidingi mingxunya esembindini, abaqhubi okanye izixhobo zokulungisa umsebenzi eziphelweni. Kunoko, i-workpiece ixhaswa kumatshini wokugaya kwi-diameter yayo yangaphandle nge-workblade kunye nevili elilawulayo. Isixhobo sokusebenza sijikeleza phakathi kwevili lokusila elinesantya esiphezulu kunye nesantya esicothayo sokulawula ivili elinobubanzi obuncinci.
Iinkonzo zokuSila ezichanekileyo
Umphezulu wokugaya ikhono elibalulekileyo elisivumela ukuba sivelise uluhlu olulodwa lweemveliso, ukufezekisa ukunyamezela kwenqanaba le-micron kunye nokugqitywa komphezulu ukuya kwi-Ra 8 microinch.
Yintoni Phakathi Kwamaziko Okugaya?
A phakathi kwamaziko okanye i-cylindrical grinder luhlobo lomatshini wokugaya osetyenziselwa ukubumba umphandle wento. I-grinder inokusebenza kwiindidi ezahlukeneyo, nangona kunjalo, into kufuneka ibe ne-axis ephakathi yokujikeleza. Oku kuquka kodwa akuphelelanga kwiimilo ezifana ne-cylinder, i-ellipse, ikhamera, okanye i-crankshaft.
Kwenzeka phi phakathi kwamaZiko okuSila kwi-Workpiece?
Phakathi kwamaziko ukugaya kukusila okwenzeka kumphezulu wangaphandle wento phakathi kwamaziko. Kule ndlela yokusila amaziko ziiyunithi zokuphela ezinenqaku elivumela into ukuba ijikelezwe. Ivili lokusila nalo lijikeleziswa kwicala elinye xa lidibana nento. Oku kuthetha ngokufanelekileyo ukuba imiphezulu emibini iya kuhamba kumacala achaseneyo xa unxibelelwano lwenziwe oluvumela ukusebenza kakuhle kunye nethuba elincinane le-jam up.
Iimpawu zokuSila ngokweSiko zeMetal
Indibaniselwano yethu yokugrumba, umphezulu, kunye nokusila iprofayili ye-CNC inokuvelisa ngokufanelekileyo iijiyometri ezintsonkothileyo ze-multi-axis kwiintsimbi ezinzima ukuya kumatshini ezinomphezulu ogqityiweyo ongafumanekiyo kumaziko omatshini. Iiprofayili eziyinkimbinkimbi, iifom, ii-tapers ezininzi, i-slots emxinwa, zonke ii-angles, kunye neengxenye zetsimbi ezichongiweyo zonke ziveliswa ngesantya kunye nokuchaneka.
Inkonzo epheleleyo yeZiko lokuSila isinyithi
Iziko lethu lokusila isinyithi esinenkonzo epheleleyo libandakanya:
● Iigridi ezili-10 ezingenaziko
● I-6 plunger / profile grinders
● I-4 grinders surface
Sineentlobo ezimbini zezisila ezingenaziko lokutya. Olunye uyilo lunoyilo oluvulekileyo oluvumela isantya esiphezulu sokuhamba kunye nokutshintsha ngokukhawuleza; enye ilungiselelwe ukubamba ukunyamezelwa kwedayamitha engaphantsi kwe-micron. Iigrinder zethu zokunyamezela inqanaba lemicron zinamandla okukhawuleza kunye nokurhubuluza; sisebenzisa izincamatheliso zethu ezikhethekileyo, isixhobo siyakwazi ukuphelisa iiprofayili zeempawu ukuya kuthi ga kubandakanywa neradiyasi epheleleyo engqukuva. Ngama-disk grinders amileyo aphindwe kabini, siyakwazi ukugaya iivolumu eziphezulu zeendawo ezincinci zetsimbi kwi-micron tolerances.
Iinyaniso ezikhawulezayo malunga neeNkonzo zokuSila ezichanekileyo
Ukunikezela ngokunyamezela okungahambelaniyo kokusila ukuya kuthi ga ku-±0.000020” (±0.5 μm)
Iidayamitha zomhlaba zincinci njenge 0.002″ (0.05 mm)
Umphezulu osemhlabeni uphela ugudileyo njengeRa 4 microinch (Ra 0.100 μm) kuzo zombini iindawo eziqinileyo kunye neetyhubhu, kuquka netyhubhu eludongeni olucekethekileyo, iinxalenye zobude obude, kunye needayamitha zocingo ezincinci njenge-0.004” (0.10 mm)
Iinkonzo zokuLapping
Xa ufuna iziphelo ezigudiswe kakhulu, ukunyamezela ubude obuqinileyo, kunye nokuthe tyaba okungaqhelekanga okungafumanekiyo ngayo nayiphi na enye indlela yokuvelisa, sisebenzisa oomatshini bethu abakhethekileyo bangaphakathi. Singakwazi ukucubungula zombini iityhubhu kunye nezinto eziqinileyo sisebenzisa amava ethu aqhekekileyo, ukugaya kakuhle, kunye nesakhono sokuhomba esicaba, okusivumela ukuba sihlangabezane nokunyamezela kwakho okuchanekileyo kunye neemfuno zokugqiba umphezulu. Ukongezelela, amandla ethu okuvelisa aguquguqukayo asenza sikwazi ukuhlangabezana neemfuno ezinkulu nezincinci zomthamo wezinto ezincinci zentsimbi ezichanekileyo.
Zeziphi Ezona Mathiriyeli ziBalaseleyo zokuSila umphezulu?
Izinto eziqhelekileyo zokusebenza ziquka intsimbi etyhidiweyo kunye nentsimbi ethambileyo. Ezi zixhobo zimbini azithandi ukuvala ivili lokusila ngelixa lilungiswa. Ezinye iimathiriyeli yi-aluminiyam, insimbi engagqwali, ubhedu kunye nezinye iiplastiki. Xa ukugaya kumaqondo aphezulu, izinto eziphathekayo zivame ukuba buthathaka kwaye zithande ukubola. Oku kunokubangela ilahleko yemagnethi kwizinto apho oku kusebenza khona.
Iinyani ezikhawulezayo malunga neeNkonzo zokuLapping
Oomatshini abali-10 abaphethe ubude kunye nobukhulu bokunyamezela ukuya kutsho kwi-± 0.0001” (0.0025 mm)
Iyakwazi iRa 2 microinch (Ra 0.050 μm) igqiba kuzo zombini iindawo eziqinileyo kunye neetyhubhu, kubandakanya netyhubhu ebhityileyo eludongeni kunye nobude obude.
Ubude obususela kobufutshane njenge-0.001″ (0.025 mm) ukuya kubuninzi be-3.0″ (7.6 cm)
Ububanzi buncinci njenge 0.001″ (0.025 mm)
Iindlela zobuchule zokulungisa izitenxo zomphezulu kunye nokuzuza ukucaba okukhethekileyo kunye nokuhambelana
I-Surface metrology iqinisekiswe ziinkqubo ezininzi ze-LVDT zangaphakathi kunye neeprofilometer zekhompyuter
